Projects
Heavy Welded Steel Structure for Metallurgical Industry
This project involved the fabrication of a large heavy-duty welded steel structure designed for use in a steel plant.
The manufacturing process requires qualified welding procedures, strict dimensional control, material traceability, non-destructive testing and close coordination throughout fabrication and assembly to ensure compliance with project specifications.
For projects of this type, ZDZ QUALMET provides independent engineering support throughout the manufacturing process by offering:
Supplier identification and qualification
Technical evaluation of manufacturing capabilities
Vendor expediting and production follow-up
Manufacturing progress monitoring
Quality surveillance during fabrication
Dimensional and visual inspections
Welding documentation review
Witnessing of inspections and factory acceptance activities
Coordination between client and manufacturer
Final documentation review before shipment
Packing inspection and transport readiness verification
Working closely with both clients and manufacturers, we help minimize manufacturing risks, improve communication, and ensure that equipment is delivered in accordance with contractual quality and schedule requirements.
Continuous casting segment
Manufacturing & Refurbishment Support
This project involved the manufacturing of four new continuous casting machine segments together with the refurbishment of four additional operating segments for a steel production facility.
Continuous casting segments are critical components of the casting process, providing precise slab guidance, controlled cooling and dimensional stability while the steel solidifies. Due to the severe operating conditions, these assemblies require high manufacturing accuracy, strict quality control and comprehensive inspection throughout production and refurbishment.
For projects of this type, ZDZ QUALMET provides independent m support services throughout the complete production process, including:
Identification and qualification of suitable manufacturing partners
Supplier coordination and production planning support
Vendor expediting and manufacturing progress monitoring
Quality surveillance during fabrication and refurbishment
Verification of welding activities and manufacturing documentation
Dimensional and visual inspections throughout production
Monitoring of machining, assembly and final fitting operations
Witnessing of inspections and acceptance activities in accordance with client requirements
Review of manufacturing records and quality documentation
Packing inspection and shipment readiness verification
Technical communication between client, manufacturer and project stakeholders
Project Highlights
The project required close coordination between manufacturing, machining, welding, inspection and assembly activities to ensure that both newly manufactured and refurbished segments complied with the customer’s technical specifications, quality requirements and delivery schedule.
By maintaining continuous communication with the manufacturer and providing transparent reporting, ZDZ QUALMET contributed to minimizing production risks, improving project visibility and supporting on-time delivery.
Forged & Rough Machined Railway Axles
Quantity 148 pcs Product Forged and Rough Machined Railway Axles Industry Railway Equipment Manufacturing Services Supplier Identification, Supplier Qualification, Project Coordination, Vendor Expediting
Our scope included:
- Identification of qualified manufacturing suppliers
- Technical evaluation of supplier capabilities
- Supplier selection support
- Commercial coordination during quotation and contract stages
- Production planning and scheduling follow-up
- Vendor expediting throughout manufacturing
- Manufacturing progress monitoring
- Review of production and quality documentation
- Coordination between customer and manufacturer
- Delivery schedule monitoring
- Final shipment readiness follow-up
Project Highlights
The project required careful coordination between the customer and the selected manufacturer to ensure that production milestones, quality expectations and delivery commitments were achieved.
Through continuous supplier follow-up and proactive communication, ZDZ QUALMET supported the successful execution of the manufacturing programme, providing the customer with regular progress updates and improved visibility throughout the production process.